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Punching: A blacksmith hammers a punch through a piece of hot iron, to make a hole in the hot iron. A chisel is a tool like a short stick of iron. The end of the chisel is sharp to cut. Cutting: hammering a chisel through the side of a piece of hot iron, to make two shorter pieces.
It's a great way to make many copies of a part quickly, and what I like best is that it's easy to reuse old plastic objects to make new ones. So I built an injection molder based on the plans in Vincent R. Gingery's book Secrets of Building a Plastic Injection Molding Machine .
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Lightly sand the dish on the bowl side in preparation for spraying. Your dish needs to be dry and free of any grease marks before applying the paint. Spray the bowl of the dish with your matte black paint and leave to dry in a well ventilated area. Make sure your angle poise lamp is unplugged from the wall socket.
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A wick that's too long will burn too big and hot. The way to know is by looking at the flame once it's lit: if the flame is more than inch or so high, and flickers a lot, it's too long. Trim it and light again.
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For casting the shell mold is placed inside a flask and surrounded with shot, sand, or gravel to reinforce the shell. The machine that is used for this process is called a shell molding machine. It heats the pattern, applies the sand mixture, and bakes the shell.
